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What would cause an A-series 1100 to fall flat at 4000RPM?

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    #61
    I'm not sure if it is the same one, but there was a program sometimes called 'haystack' (needle in a haystack, geddit geddit) which was also called SUneedle. It's still available on the net. It run in dos originally, but does run ok on XP. It not only has the needle lists, but it lets to you enter one profile, then displays its dimensions across 12-16 heights, and then lets you type in another profile (say BQ for example) and it will display it, not in terms of outright attributes, but instead it will list the difference in thickness at each of the heights (positive number = leaner than original profile, negative number = richer)

    One of the small idiosynchrasies with these needles, is that although you want it thicker or thinner in the mid/high range, it's not the only one to consider. For example if they are markedly different around the thickest/idle range, then you'd have to raise or drop the jet to get the idle right, then it'd be like each measurement 'jumped' a notch, so you are no longer comparing apples to apples. Which is one of the reasons they shit people to tears

    What can be good is to take two known needles, lets say for example the needle for twin 1 1/4 SUs in 1275 cooper S trim - red spring and m needle, and the factory rich needle is AH2



    -M- 890 855 832 808 785 763 745 726 707 688 669 650 000 000 000 000
    AH2 890 850 820 794 770 748 726 704 683 662 640 620 600 000 000 000
    Difference 000 -5 -12 -14 -15 -15 -19 -22 -24 -26 -29 -30 99 000 000 000

    That's about enough change to go from perhaps around 12.5-12.8ish to 12:1 under load (for argument's sake, not actual figures, but representative of extent of change)

    ADF 890 850 822 803 775 746 730 707 685 660 638 615 590 570 550 530
    BQ 890 850 820 790 750 725 705 685 662 640 616 594 570 000 000 000
    Difference 000 000 -2 -13 -25 -21 -25 -22 -23 -20 -22 -21 -20 -99 -99 -99

    Here is your needle compared to a BQ indicative of a similar change.

    Here's some needles perhaps worth a look (not an exhaustive list, but some close ones from memory)


    From now on only differences from ADF needle will be shown for clarity

    ADF 890 850 822 803 775 746 730 707 685 660 638 615 590 570 550 530
    BQ 000 000 -2 -13 -25 -21 -25 -22 -23 -20 -22 -21 -20 -99 -99 -99
    BP 000 000 -8 -23 -35 -31 -35 -34 -35 -35 -38 -35 -30 -99 -99 -99
    BU 10 000 -22 -33 -30 -26 -35 -32 -30 -35 -36 -35 -30 -99 -99 -99
    6 000 000 -8 -18 -20 -21 -34 -41 -49 -54 -61 -65 -70 -99 -99 -99

    I'd be _really_ surprised if you had to go to #6 needle.

    Given just how much you have to pull the choke to improve acceleration *(it should bog down a bit by that much extra enrichment) I'd actually suggest that it might be in need of a stiff enough spring. It _should_ be a red spring given the engine size and carb size, relatively. If it is unclear which spring it is, or if it is old/sagged, then I've probably got a bunch of them, you are welcome to any of them for postage costs. On the same track, I've almost certainly got a BQ needle here too. Just have to dig it up. I got into the habit of stripping any/all SUs I had. Many were stock minis, not much use elsewhere, but sometimes they had odd needles in there. I then wrapped a piece of wide sticky tape around them, and wrote the profile down in permanent marker on the tape, in large easy to read at a glance and from far away imperfect lights etc. Occasionally I've ended up having just the right needle to sort an engine or two here or there.

    ---

    Basically spring choice is simple, you want the piston in the carb to just rise to the top of its travel at peak airflow (which usually = peak hp rpm), If it doesn't you don't get to utilise the entire needle profile to set the a/f curve, and it'll never be particularly tunable. And thus it logically follows that if you have to run a ridiculously light or heavy spring to get that to happen, it's a sure sign that the carb is too large or small for the engine/combo respectively.

    On the oil in the dashpot - again simple idea - when airflow increases, it works like a shock absorber (or as they would more accurately be termed) a damper, and slows the rise of the piston. this creates a temporarily higher pressure drop across the jet until the piston reaches the height that = that airflow requirement, and that means it runs a little richer. This is, in effect, the accelerator pump replacement, and it works very well. The thicker the oil, the longer it takes to rise, the longer it stays transiently rich, the more acc pump action. so when you hear people discussing running no oil in them at all (for example) for 'better throttle response' - that's actually not the case. No oil in there and it opens so fast that it'll lean out (a bit like holley vac sec opening too quick) amd it'll have a flat spot, the exact opposite of what you want. So you need SOME type of oil in there. The solution here is again simple. you test it with thick oil (perhaps some 'old engine' type oil (trans fluid is around 5w 30 I seem to recall, and in the last few years dexron - the latest one - is thinner than trans fluid of old, so it's worth noting for use in this app). Anyway, you try it, then try thinner and thinner (you can of course mix sewing machine oil and regular oil, or whatever it takes) until it starts to develop a flat spot as you floor it. And once you find that point, go back one or two 'formula' thicker (most likely 2, just to be sure).Some guys have even experimented with diff oil. IMO if diff oil 'works' and it accelerates better like that, then it's a sign that the spring is almost certainly on the light side, but also that the needle is way lean. I'd _always_ check the spring first, because iwthout a consistent spring with a load within spec, it'll work as well as a labor government initiative (and I reckon that joke would still have meaning in 50 years)
    John McKenzie

    Science flies people to the moon.
    Religion flies people into buildings.

    Comment


      #62
      BUGGER - I formatted/spaced the needle profiles so they appeared properly aligned in notepad (I type up my replies in that first to save incase there is a problem with uploading the post, and it gets lost).

      If you want them to be easier to read, cut n paste in notepad and select the lucida sans typewriter font (I think that is the one I had it set to)
      John McKenzie

      Science flies people to the moon.
      Religion flies people into buildings.

      Comment


        #63
        Awesome.. thanks Jmac..

        I found an online book last night that suggested you can 'tune' the needle based on the piston height and hesitation in the engine when free revving.

        So in my infinite wisdom and desire to fix things until I break them I set about reshaping the needle.

        I found that idle piston position was 30mm down from the reference I chose the top of the bell. when slowly opening the throttle it began to fall flat around 24mm height and then again at 20mm height. Double checked the piston bottomed out height and noted the jet depth under the seat at about 1mm down.

        So I knew that at idle the piston was sitting pretty much all the way down, maybe 1mm above the mechanical bottom and the jet was 1mm down on this, so it's idling around 2mm down the needle.

        Then I added the 6mm onto that and found that it was heistating at 8mm down from the needle seat, took a measurement and came up with 2.002mm diameter. I set off with sand paper and a file and after a few tests, got this down to about 1.940mm roughly and it seemed to rev cleanly through the 24mm region.

        Then set about the 12mm needle height, ie 20mm piston depth and honed it down cleanly again maknig sure that the needle always got smaller as it went to the tip, and finally seemed to rev cleanly out until the piston was almost flush with the top of the bell, so 30mm odd travel, which isn't the full 38.1mm height, but not all that far off it considering it's free revving.

        This morning on the way to work, the engine is much pokier and rev's cleanly once you are into it. I'm very impressed actually, revs out to 5000RPM + well now BUT... and wait for it, I've managed to fuck up the cruise mixtures. Now this is where I'm gongi to have to think outside the box...

        I can't get the engine to miss like it does when on light cruise whilst checking the free rev conditions. I even tried forcing the piston to stay in differeing heights with only slight butterfly opening to try and get the same point to work out where it's sitting on the needle, but no joy. Pull the choke open and at first impression it gave no change, but the more I tried it I'm starting to think I'm gonig rich at cruise rather then lean as previously the un-mod'd needle on the trip home last night did not miss or hesitate at cruise conditions, only when you opened the throttle.

        I can check my modified needle profile by dividing the needle into 12-16 positions, but I'm now certain how to id where teh miss is on the needle to see if it's a region I've directly modified if in advertantly affected by my mod's.

        The only thing I can come up with is making a physical stop that I can adjust to stop the piston travelling upwards and try and ID where the miss is happening via this and the location if happens at. I really need to know this before thinking about hunting another needle to suit/modify.

        I'm looking at your BQ there and it does appear that it might be suitable, as it's richer from where I'd expect the cruise section to be, ie the 2nd/3rd measurement point. I should be able to venier up my mod'd and compare data, assuming that the 16 points are equispaced over the needles length.

        Spring :- I'm unsure of, no colour markings on it.
        Fluid :- Dex III currently, filled so that the internal damper piston starts diplacing fluid above it when it's flush with the top of the damper tube.

        I do have a BDK needle, but it's from a HIFF44, which I think is a 1.0 needle not a 0.9 as I tried it and the piston wouldn't drop down properly as the needle was binding in the jet.

        Comment


          #64
          wow jmac that is one fuck off big post!

          im surprised there hasnt been any cunts saying "put a weber/efi on it"
          Tow car/camping bus: 2011 D40 Navara ST

          Baby mobile: 2016 Nissan Qashqai

          75 Mini Clubman club racer - DCOE powah

          Comment


            #65
            Been there done that with EFI Not worth the extra stuffing around with this particular vehicle the EFI implementation.

            It's the fuel system that proves to be a bit of stuffing around, lifts pump, swirl pot, feed and filter, then a new return line.

            Comment


              #66
              Originally posted by da9jeff View Post
              im surprised there hasnt been any cunts saying "put a weber/efi on it"
              We Datto drivers need to keep an advantage over our nemisis..es'es?

              Comment


                #67
                John :- The only reference to a 'BQ' I can find suggests it's a fixed needle? The ADF I have is a floating type wtih the collet and a spring to push it against the collect inside the piston.

                Comment


                  #68
                  try and get the su service manual, pdf if possible. it has common applications and also a fixed-sprung needle comparison chart.

                  Originally posted by BMWTurbo View Post
                  Been there done that with EFI Not worth the extra stuffing around with this particular vehicle the EFI implementation.

                  It's the fuel system that proves to be a bit of stuffing around, lifts pump, swirl pot, feed and filter, then a new return line.
                  ^^ dont get me wrong, i love SU's, but as soon as you mention them people run and hide for fear of the dreaded metering needle
                  Tow car/camping bus: 2011 D40 Navara ST

                  Baby mobile: 2016 Nissan Qashqai

                  75 Mini Clubman club racer - DCOE powah

                  Comment


                    #69
                    Car is running terribly in cruise conditions now

                    I will have to source another needle and start from scratch.

                    No. STD Mod'd
                    1 890 862
                    2 850 843
                    3 822 763
                    4 803 677
                    5 775 650
                    6 746 620
                    7 730 610
                    8 707 602
                    9 685 590
                    10 660 579
                    11 638 570
                    12 615 543
                    12 590 535
                    14 570 524
                    15 550 508
                    16 530 496

                    Seems I have taken a fair whack more off it then I'd first thought.. Providing the data I have it correct for the std ADF. The reduced No.1 point also shows why I need the jet all the way up.

                    I do have a 1.0 needle 'BDK' that I'll never use that I could shape to close to the ADF for testing, which might be a basic option though time consuming.

                    Comment


                      #70
                      hangon I've missed something - I thought the ADF was a biased spring needle, not a fixed one, but then thought I must be losing the plot. you have a hif su on it do you? I'm actually of two minds about their use on the mini. On the one hand they are a nice option, but they have to drawbacks (compared to fixed needle) namely:

                      the spring loaded needle always rubs the jet so it wears them both out over the course of a couple of years. nice little earner that would be potentially

                      second - the adjustment that holds the jet in place has a bimetallic metal section, and with differences in temperature, one side of the bimetal expands more than the other, and it 'warps' thus altering jet height, richer for cold starts and leans out for proper running temp. The issue with minis is that it can get hot behind the engine esp in traffic, and it essentially leans it out too much, reflecting underbonnet temps, not operating temps.

                      This was a notable issue on the ERA minis which used the turbocharged blowthrough hif from the mg metro turbo (which was a mini engined ford laser clone with more space behind the engine) it leaned out like crazy. Lucky they weren't pushing too much boost through there, but it had it's drawbacks anyhoo.

                      If I were to build one again,I'd either supercharge it, or I'd turbo it, but remote mount the turbo a little bit - put it above the transfer case.

                      Anyhoo I digress. Any chance of a pic of the carb you have to help work out what it is (for my understanding, probably everyone else is following better than me!) At one point in time, the only biased spring loaded needles I came across were in the hif type SUs. Eventually I came across them in the older HS type Sus, but I have NFI if they came out like that, or someone mixed and matched pistons out of hif types because they couldn't get the needle they wanted, or wtf was the case. Anyone got a definitive answer on that.

                      If you have got an hif38 (1 1/2 in the old talk) then google 'scott beavis' who did a modern version of the SUneedle program, and also I seem to recall did a shareware (possibly 5 trial uses or something) needle recommendation chart. Basically they collated data from chassis dynos, and what people ran, as well as the needle profiles for the 'stage 1 tuning kits' from various mini specialists (the stage one kits were basically extractors, better air filter and needle combo as I recall) it might have a needle recommendation to help with the hif type SUs (one would expect the needle to behave the same, but in practice I don't know for sure that that is the case.

                      Worse case scenario, I've probably got a complete 1 1/2" SU on mini spares inlet manifold (with provisions for water heating, but I never actually ever connected them.

                      David Vizard has written that one large single SU can do the same job as twins on a mini engine, for the most part. I dunno what to say on that, I've NEVER had a single carbed mini go as well as a twin SU setup. (of course I'm talking single SU, not single weber).

                      One of the reasons EFI isn't much chop on a mini is there are only 2 intake ports, 1 shared by 1 and 2 the other shared by 3 and 4. If you think about the firing order, it's 1342 or 21 34 - that is to say you have two intake pulses in the left port, then nothing for a long while, whilst there are two intake pulses in the right intake port, and a big wait. Teh airflow is nowhere near evenly spaced, and you'd either have to run 2 injectors on each side, or bias their activation to better suit the odd breathing pattern. Evenly spaced injector firing isn't ideal. It's one of the few situations where a carbed setup doesn't lose a whole heck of a lot to an efi setup. Of course if you spent the time to tailor the injector pulses to the intake peculiarities..... By which time you would have spent enough coin that a honda vtec conversion, or a suzuki swift engine would have been a far better choice (better drivetrain too, by a country mile)

                      I started typing this a while back, there's new posts. BDK won't work, it's for a hif44. Interestingly, it (or was it the bdl, I think it was bdl) was a good needle for a 1275 with extractors and std/mild cam and hif 44 with decent air filter arrangement.

                      EVen on the fixed needle SUs they sometimes 'hit' the jet. The jet on fixed jet ones are actually moveable, you remove the jet mixture nut/spring/etc, and there's another nut/hollow bolt that the jet sits in, you slide the jet in there, and have the needle bottom out on it, with a slightly loose locknut, then fit it till it doesn't jam, and lock that hollow bolt into the carb. the jet is now centralised under the needle.
                      John McKenzie

                      Science flies people to the moon.
                      Religion flies people into buildings.

                      Comment


                        #71
                        Cheers John.

                        It's a HS4 carby, See attached.

                        I took the 1.0 sized HIF44 'BDK' needle I had lying around with no use for and made it match the std listed specs for the 'ADF' needle that was in the carby to start with. Drill press, file and sand paper And you are correct yet again The BDK was a left over from the HIF44 I had on my 1380 which met an untimely demise due to poor engine fabrication many years back.

                        The only concern with the mod'd BDK is that it gets much thinner about 36mm down the needle S13 onwards region, but the carby should never be able to move the piston to this region.

                        Fitted and after some hefty jet height adjustment, started cold and ran smoothly, also cleany rev'd as per my mod'd ADF. Will find out tomorrow how it fares for cruise etc. I made sure to keep the needle to spec up to around 12/15mm down the needle which should be in the upper region and past the cruise region. Max piston travel free revving appeared to only be in the order of 25mm.

                        I've noted actual dimension for the 16 points so will have a good baseline for future tweaking. I may investigate the damper spring also as I feel it's probably too stiff based on the above maximum travel, but the flip side is it will never reach the really rich region of the mod'd BDK.



                        Comment


                          #72
                          Success... Engine idles well, runs smoothly at cruise (I can't gain any smoothness or benifit with the choke open differing degrees), and runs well throughout the rev range. It does have a tiny hesitation, but not miss when flooring it at cruise though, I'll try mucking around with the dashpot oil as this can be fixed by opening the choke, it seems to pull from cruise better, but I don't think it's better as such once it's passed the initial flatness.

                          I'm still trying to device a solution to work out exactly what part of the needle this is occuring at so I can reference and modify without the hit and miss I did on my first needle attempt.

                          Another note is that the cold start is perfect again, it went off a bit with my first ADF mod'd needle.

                          Profile I've come up with for anyone interested. At idle jet set around 4mm odd deep, so it's idling on #2/#3. Not certain on where the STD ADF would idle though.

                          No.STD- Mod'd (BDK)
                          1 890-897
                          2 850-858
                          3 822-834
                          4 803-795
                          5 775-760
                          6 746-748
                          7 730-700
                          8 707-677
                          9 685-630
                          10 660-606
                          11 638-551
                          12 615-524
                          12 590-488
                          14 570-456
                          15 550-413
                          16 530-377

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